Job Description

Terrestrial X Inc. is seeking an

Additive Manufacturing Systems Lead Engineer

to drive the design, development, optimization, and deployment of advanced 3D printing and hybrid manufacturing systems for mission-critical applications in aerospace, defense, energy, nuclear, and medical sectors. This senior technical leadership role combines deep expertise in

metal and polymer additive manufacturing (AM)

,

equipment design and integration

,

process engineering

, and

regulated-industry compliance

to deliver production-ready solutions from concept through qualification.

You will serve as the primary technical authority on AM system performance, parameter development, and digital workflow integration, while mentoring Canadian staff and ensuring all outputs meet

AS9100, NADCAP, ITAR, ISO 13485, and nuclear QA standards

.

Start Date:

March 2, 2026

Location:

6244 50 ST NW, Edmonton, AB T6B 2N7

Salary:

CAD $200,000 annually (~$96/hour based on 2,080 hours/year)

Hours:

50 hours/week (8 hours/day standard; flexible project-driven schedule)

Duration:

3-year term (with potential for extension or transition)

Key Responsibilities

1. Additive Manufacturing Process Leadership

Lead end-to-end execution of customer AM projects using

WAAM, L-PBF, DED, FDM, SLA, and hybrid AM-CNC workflows

. Develop and validate

build strategies, toolpaths, deposition parameters, support structures, and thermal management protocols

for exotic alloys, high-performance polymers, and composites. Perform

real-time defect diagnosis

(porosity, cracking, warping, residual stress) and root-cause analysis using metallurgical, thermal, and digital twinning tools. Optimize

powder behavior, laser/arc dynamics, and post-processing

(HIP, heat treatment, machining) for repeatability and qualification.

2. Equipment Design & System Integration

Design, specify, and integrate

large-format metal AM platforms

,

robotic deposition systems

, and

multi-axis hybrid cells

(AM + CNC). Lead

equipment commissioning, calibration, and performance verification

for new or upgraded 3D printing systems. Develop

digital threads

for traceability, including sensor integration, in-process monitoring, and closed-loop control. Support R&D into

next-generation platforms

, including mobile/deployable units (e.g., MANTIS) and automated material handling.

3. Design for Additive Manufacturing (DfAM) & CAD Workflow

Conduct

CAD model review, topology optimization, and DfAM

for flight-critical, energy-critical, and medical components. Generate

flat-pattern development, build orientation analysis, and support minimization strategies

. Collaborate with customers on

design iteration, feasibility studies, and qualification packages

.

4. Materials Science & Process Development

Select and qualify

AM-grade materials

(titanium, Inconel, stainless, tool steels, PEEK, ULTEM, etc.) for regulated applications. Perform

mechanical testing, microstructural analysis, and metrology verification

(CMM, CT scanning, laser profiling). Lead

material and process patent development

in high-temperature, nuclear-approved, or ITAR-controlled domains.

5. Regulated Industry Compliance & Quality Assurance

Ensure full compliance with

AS9100, NADCAP, ITAR, Controlled Goods, ISO 13485, and nuclear QA frameworks

. Author

technical documentation, work instructions, and qualification reports

for customer and regulatory audits. Manage

export-control, secure data handling, and NATO-aligned security protocols

.

6. Training & Knowledge Transfer

Mentor and train

Canadian technicians, apprentices, and engineers

in advanced AM operations, safety, and best practices. Develop

standard operating procedures (SOPs), training modules, and how-to content

(videos, guides, workshops). Build long-term domestic capability in

metal AM, WAAM, and defense-grade manufacturing

.

7. Customer & Project Leadership

Act as

technical liaison

in client design reviews, factory visits, and international engagements. Oversee

quoting, scoping, timeline management, and on-time delivery

of AM prototypes and production runs. Deliver

technical presentations, data packages, and progress reports

to stakeholders.
Required Qualifications

Education

College-level diploma or certificate in

engineering, materials science, or related technical field

Strong foundation in

economics and manufacturing costing

Experience

10-12 years

of progressive, hands-on experience in

advanced manufacturing and 3D printing

5+ years

in senior application engineering roles with

FDM, high-temperature AM, and filament-based systems

3+ years

leading technical teams across

multi-country regions (e.g., EMEA)

Deep expertise in:

WAAM, L-PBF, DED, FDM, SLA, hybrid AM-CNC

DfAM, CAD interpretation, materials selection, prototyping

Troubleshooting AM defects and process optimization

QA/QC in regulated environments (AS9100, NADCAP, ITAR, ISO 13485, nuclear)

Proven track record in: Customer-facing technical support and training Quoting, project management, and cross-functional collaboration Content creation (documentation, videos, workshops)

Certifications & Security

Controlled Goods Program

and

ITAR compliance

clearance required Must be a citizen of a

NATO member or NATO-aligned country

Technical Skills

Advanced proficiency in

CAD (SolidWorks, NX), slicers, and simulation tools

Expertise in

metrology (CMM, 3D scanning), mechanical testing, and microstructure analysis

Knowledge of

robotic systems, automation, and digital twinning

Soft Skills

Exceptional

technical communication

(written and verbal) in

English

Fluency in

German

(required for customer and partner engagement) Strong

project leadership, problem-solving, and mentoring abilities

What We Offer

Competitive compensation

: $200,000 CAD/year + project success bonuses

Comprehensive benefits

: Extended medical, dental, and disability insurance 25 paid vacation days + 9.2% vacation pay Opportunity to

shape Canada's advanced manufacturing future

Work with

cutting-edge AM systems

in defense, aerospace, and energy Direct impact on

national industrial capability and workforce development

Security & Compliance Note

Due to the sensitive nature of our work in

defense, aerospace, and nuclear sectors

, all candidates must:

Originate from a

NATO or NATO-aligned nation

Be eligible for

Controlled Goods and ITAR registration

Adhere to strict

export-control and secure information protocols

Terrestrial X Inc. is committed to building Canadian expertise in strategic manufacturing technologies. This role is critical to training the next generation of domestic AM leaders.

Job Type: Full-time

Pay: $145,000.00-$200,000.00 per year

Benefits:

Dental care Extended health care Life insurance Paid time off Profit sharing Tuition reimbursement
Work Location: In person